Perancangan dan Pembuatan Simulator Pendeteksi Kerusakan Bearing

Sutan Dzaky H.N; Nurhadi

doi:10.52158/jamere.v6i2.1638

Authors

Sutan Dzaky H.N Politeknik Negeri mALANG
Nurhadi Politeknik Negeri Malang

DOI:

https://doi.org/10.52158/jamere.v6i2.1638

Keywords:

bearing fault detection, bearing simulator.

Abstract

Wheel bearings are essential mechanical components that support radial and axial loads while ensuring smooth wheel rotation. Early detection of bearing faults is important to improve vehicle safety, reliability, and maintenance efficiency. This study aims to design and develop a wheel bearing fault detection simulator based on a multi-sensor system integrated with an ESP32 microcontroller. An experimental method was employed through the design, fabrication, and integration of mechanical and electronic systems capable of simulating actual bearing operating conditions. The mechanical system consists of a 1-phase AC motor with a maximum speed of 3000 rpm, a pulley-belt transmission, a rotating shaft, and a wheel test assembly. The electronic system integrates an SW-420 vibration sensor, MAX4466 sound sensor, MLX90614 infrared temperature sensor, Hall effect sensor for rotational speed measurement, LCD 20×4 display, and a data logger for real-time monitoring and automatic data recording. The simulator was designed using Autodesk Fusion 360 before being fabricated and assembled into a functional prototype. The developed system successfully integrates all components to simultaneously measure, display, and record vibration, sound, temperature, and rotational speed data during bearing operation. The proposed simulator is expected to provide a reliable experimental platform for future studies on wheel bearing condition monitoring, fault diagnosis, and the development of intelligent predictive maintenance systems

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